Guidelines for Preparation of Site Master File (SMF)

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Guidelines for Preparation of Site Master File (SMF)

📘 Guidelines for Preparation of Site Master File (SMF)

The Site Master File (SMF) is a regulatory document that provides detailed information about a pharmaceutical manufacturing site, operations, and quality management system. It is required by WHO, EU GMP (Annex 15), PIC/S, and many regulatory agencies.

The SMF should be a concise, factual, and updated document (usually not exceeding 25–30 pages, excluding annexes).


🔹 General Requirements

  1. Written in English (or language acceptable to the authority).

  2. Signed and approved by the Head of Quality Assurance or Site Head.

  3. Reviewed and updated regularly (typically every 1–2 years or after significant changes).

  4. Should describe only the site for which it is prepared (not corporate-level details).


🔹 Typical Structure of SMF

1. General Information

  • Brief information on the manufacturer:

    • Company name, site address, contact details.

    • Manufacturing license(s) and GMP certificates.

    • Activities performed (e.g., production, packaging, testing).

    • Products manufactured (categories: sterile, non-sterile, APIs, dosage forms).

  • Organization chart showing key personnel.

2. Quality Management System (QMS)

  • Description of the quality management principles applied.

  • Details of:

    • Documentation system (SOPs, policies, controlled documents).

    • Change control and deviation handling.

    • CAPA and risk management.

    • Self-inspections and audits.

    • Product Quality Reviews (APR/PQR).

3. Personnel

  • Number of employees in production, QC, QA, engineering.

  • Key responsibilities of senior management.

  • Training and hygiene programs.

4. Premises and Equipment

  • Layout of manufacturing facility (block diagrams or floor plans).

  • HVAC classification and environmental controls.

  • Major equipment (list or summary).

  • Preventive maintenance and calibration practices.

5. Documentation

  • Master documents (BMR, BPR, specifications, SOPs).

  • Electronic data management and data integrity compliance.

6. Production

  • Types of dosage forms manufactured.

  • Manufacturing operations and process flow.

  • In-process controls and line clearance.

  • Cross-contamination controls and material handling.

7. Quality Control

  • Testing facilities available (chemical, microbiological, instrumental).

  • Stability testing program.

  • Reference standard management.

  • Data integrity and audit trail practices.

8. Distribution, Complaints, and Product Recall

  • Distribution system and traceability.

  • Handling of complaints and recalls.

9. Self-Inspection

  • Frequency and scope of internal audits.

10. Annexures

  • List of authorized products.

  • Site and floor plans.

  • Major equipment list.

  • Personnel organogram.

  • List of GMP certificates or approvals.


🔹 Best Practices in Preparing SMF

  • Keep it factual, not promotional.

  • Use flowcharts and diagrams for clarity.

  • Keep annexes for bulky information (equipment list, layouts).

  • Ensure alignment with latest WHO TRS 961 Annex 14 or PIC/S PE 008 guidelines.


Importance of SMF

  • Provides regulators with an overview of the facility.

  • Demonstrates GMP compliance and site readiness.

  • Helps in inspection planning.

  • Useful reference document for audits and quality agreements.

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