Standard Operating Procedure (SOP)

Here’s a detailed Standard Operating Procedure (SOP) for Tippler Operation and Cleaning, used in pharmaceutical or chemical manufacturing units to lift and discharge raw materials (usually from drums or bins) into a processing vessel or hopper.

1.0 Objective

To define the procedure for operation, cleaning, and maintenance of the Tippler used for handling and transferring materials safely and effectively into a processing line.

2.0 Scope

This SOP applies to the Tippler machine used for unloading raw materials (e.g., powders, granules) from containers/drums into hoppers or blenders in the production area of [Company Name].

3.0 Responsibility

4.0 Definitions

• Tippler: A mechanical lifting device used to tilt or invert drums or bins to discharge material into a hopper, container, or mixer.

• Lifting Arm: The component that clamps and lifts the drum.

• Control Panel: The unit used to control the lifting, clamping, and tilting operations.

5.0 Materials and Tools Required

• Lint-free cloth

• Approved cleaning agent (e.g., 2% Teepol solution)

• Purified Water

• Cleaning checklist/logbook

• PPE (gloves, goggles, mask, apron)

6.0 Procedure

6.1 Pre-Operation Checks

1. Ensure the Tippler is clean, and “Cleaned” status label is affixed.

2. Inspect the drum clamps, lifting arm, and tilting mechanism for any visible damage.

3. Verify the electrical connection and functioning of the emergency stop button.

4. Ensure the area around the Tippler is free from obstruction.

6.2 Operation Procedure

1. Position the drum or container securely in the Tippler holding frame.

2. Clamp the drum using the hydraulic or mechanical clamps as per the model.

3. Operate the control panel to:

   • Lift the drum to the desired height.

   • Tilt the drum gently to discharge material into the designated hopper or container.

4. Monitor the discharge and stop the process if material overflows or clogs.

5. Once emptied, return the drum to original position.

6. Unclamp and remove the empty drum.

7. If required, continue with the next drum.

6.3 Post-Operation and Cleaning

1. After use, affix a “To Be Cleaned” label.

2. Switch off the Tippler and disconnect power supply before cleaning.

3. Remove any visible material residues using a dry lint-free cloth.

4. Clean the contact surfaces (clamps, frame, tray) using:

   • 2% cleaning solution and appropriate tools (brush/wipes)

   • Rinse with purified water

5. Wipe dry using a lint-free cloth or allow to air dry.

6. Inspect for cleanliness and damage.

7. Reconnect the power supply only after cleaning is complete.

8. Affix the “Cleaned” status label and enter details in the Cleaning Logbook.

7.0 Cleaning Frequency

• After every product batch or material change

• Once per shift in case of continuous use

• After maintenance or equipment service

8.0 Safety and Precautions

• Ensure proper PPE is worn during operation and cleaning.

• Do not exceed the maximum load capacity of the Tippler.

• Keep hands and body clear of the moving parts.

• Use emergency stop immediately in case of malfunction.

• Only trained personnel may operate the Tippler.

9.0 Documentation

• Equipment Cleaning Log

• Tippler Operation Log

• Maintenance Checklist

• Deviation Report (if any malfunction occurs)

10.0 Abbreviations

• SOP: Standard Operating Procedure

• QA: Quality Assurance

• PPE: Personal Protective Equipment

11.0 Annexures

• Annexure 1: Tippler Cleaning Checklist

• Annexure 2: Tippler Operation Log

• Annexure 3: Equipment Maintenance Log

🎓 Discover one of the best Pharmaceutical Production courses available — click below to explore the course that’s shaping future Production skills.

https://trcjw.on-app.in/app/oc/338669/trcjw