Revalidation of Pharmaceutical Processes

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Revalidation of Pharmaceutical Processes

Revalidation of Pharmaceutical Processes

Revalidation in pharmaceuticals refers to the documented evidence that an established process continues to operate in a state of control and consistently produces a product meeting predetermined specifications and quality attributes.

Types of Revalidation:

  1. Periodic Revalidation – Conducted at defined intervals (e.g., every 3–5 years) to ensure processes remain in control.

  2. Revalidation after Change – Required after any significant change (equipment, raw materials, formulation, process parameters, facility, utility systems, etc.) that could impact product quality.

  3. Revalidation after Failure/Deviation – Performed when a process shows abnormal trends, repeated deviations, or OOS/OOT results.

Key Aspects:

  • Based on a comprehensive review of historical data, deviations, CAPA, complaints, and product quality trends.

  • Ensures compliance with cGMP and regulatory expectations (FDA, EMA, WHO).

  • Involves re-execution of process validation protocols (IQ, OQ, PQ) if necessary.

  • Supports continuous process verification (CPV) under modern validation lifecycle approaches.

Benefits:

  • Confirms product quality and patient safety.

  • Demonstrates ongoing state of control.

  • Meets regulatory compliance and audit readiness.

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