GMP Requirements in Pharmaceuticals

GMP Requirements in Pharmaceuticals
Good Manufacturing Practice (GMP) is a regulatory framework ensuring that pharmaceutical products are consistently produced and controlled according to quality standards, minimizing risks to patients.
1. Quality Management System (QMS)
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Implement a robust QMS covering SOPs, documentation, audits, change control, CAPA.
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Quality assurance and quality control roles must be clearly defined.
2. Personnel & Training
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Adequate number of qualified staff.
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Initial and ongoing GMP training.
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Health, hygiene, and clothing requirements to prevent contamination.
3. Premises & Equipment
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Facilities must be clean, hygienic, well-maintained, and designed to prevent cross-contamination.
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Equipment must be qualified, calibrated, and maintained.
4. Documentation & Record Keeping
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Follow ALCOA+ principles (Attributable, Legible, Contemporaneous, Original, Accurate, plus Complete, Consistent, Enduring, Available).
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Batch Manufacturing Records (BMR) and Batch Packaging Records (BPR) must be complete and accurate.
5. Materials Management
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Use only approved suppliers.
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Proper sampling, testing, and approval of raw materials.
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Control over storage and distribution.
6. Production Controls
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Follow validated manufacturing processes.
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In-process controls to ensure quality at every stage.
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Prevent mix-ups and cross-contamination.
7. Quality Control (QC) Laboratory
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Testing of raw materials, intermediates, and finished products.
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Use validated analytical methods (e.g., HPLC, GC).
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Maintain proper sample retention.
8. Validation & Qualification
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Process validation, cleaning validation, method validation.
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Equipment qualification (IQ, OQ, PQ).
9. Handling Deviations, OOS & Complaints
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Investigate all deviations, OOS/OOT results, and customer complaints.
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Implement effective CAPA.
10. Self-Inspection & Audits
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Regular internal audits to identify and correct compliance gaps.
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Be audit-ready for regulatory inspections (FDA, EMA, WHO, CDSCO, etc.).
Regulatory References
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WHO GMP guidelines.
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USFDA 21 CFR Part 210 & 211.
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EU GMP EudraLex Volume 4.
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ICH Q7–Q10.