Basics of HVAC System and Its Components

🌬️ Basics of HVAC System in Pharmaceuticals
📌 What is HVAC?
HVAC = Heating, Ventilation, and Air Conditioning.
In pharmaceuticals, HVAC systems are critical to:
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Maintain controlled environment for manufacturing.
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Ensure product quality, safety, and regulatory compliance.
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Provide clean air, temperature, humidity, and pressure control to meet GMP & ISO standards.
📌 Key Functions of HVAC in Pharma
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Temperature Control – Maintains suitable conditions for product & personnel.
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Humidity Control – Prevents degradation (e.g., hygroscopic drugs) and microbial growth.
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Air Cleanliness – Removes particulates & microorganisms using HEPA filters.
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Airflow Direction & Pressure Differentials – Prevents cross-contamination between clean and less-clean areas.
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Ventilation – Supplies fresh air and exhausts contaminated air.
⚙️ Major Components of HVAC System
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Air Handling Unit (AHU)
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Heart of HVAC.
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Contains fans, filters, cooling & heating coils.
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Supplies conditioned, filtered air to cleanrooms.
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Filters
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Pre-filters – Capture large particles.
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Fine filters – Remove medium-sized particulates.
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HEPA filters – Remove ≥99.97% of 0.3 µm particles, essential for sterile areas.
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Ductwork & Dampers
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Distributes air across rooms.
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Dampers regulate airflow and maintain pressure differentials.
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Cooling & Heating Coils
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Maintain temperature (chilled water or steam systems).
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Blowers / Fans
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Drive airflow inside ducts and AHU.
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Humidifiers & Dehumidifiers
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Maintain required relative humidity.
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Terminal HEPA Units / Laminar Air Flow (LAF)
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Final stage air cleaning at critical points (filling, sampling, weighing).
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Sensors & Monitoring System (BMS/EMS)
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Continuously monitor temperature, RH, differential pressure, and particle counts.
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📊 Classification (per ISO 14644 & GMP)
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Class 100 / ISO 5 – Aseptic filling zones.
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Class 10,000 / ISO 7 – Support clean areas.
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Class 100,000 / ISO 8 – Less critical areas like change rooms, corridors.
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