Basics of HVAC System and Its Components

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Basics of HVAC System and Its Components

🌬️ Basics of HVAC System in Pharmaceuticals

📌 What is HVAC?

HVAC = Heating, Ventilation, and Air Conditioning.
In pharmaceuticals, HVAC systems are critical to:

  • Maintain controlled environment for manufacturing.

  • Ensure product quality, safety, and regulatory compliance.

  • Provide clean air, temperature, humidity, and pressure control to meet GMP & ISO standards.


📌 Key Functions of HVAC in Pharma

  1. Temperature Control – Maintains suitable conditions for product & personnel.

  2. Humidity Control – Prevents degradation (e.g., hygroscopic drugs) and microbial growth.

  3. Air Cleanliness – Removes particulates & microorganisms using HEPA filters.

  4. Airflow Direction & Pressure Differentials – Prevents cross-contamination between clean and less-clean areas.

  5. Ventilation – Supplies fresh air and exhausts contaminated air.


⚙️ Major Components of HVAC System

  1. Air Handling Unit (AHU)

    • Heart of HVAC.

    • Contains fans, filters, cooling & heating coils.

    • Supplies conditioned, filtered air to cleanrooms.

  2. Filters

    • Pre-filters – Capture large particles.

    • Fine filters – Remove medium-sized particulates.

    • HEPA filters – Remove ≥99.97% of 0.3 µm particles, essential for sterile areas.

  3. Ductwork & Dampers

    • Distributes air across rooms.

    • Dampers regulate airflow and maintain pressure differentials.

  4. Cooling & Heating Coils

    • Maintain temperature (chilled water or steam systems).

  5. Blowers / Fans

    • Drive airflow inside ducts and AHU.

  6. Humidifiers & Dehumidifiers

    • Maintain required relative humidity.

  7. Terminal HEPA Units / Laminar Air Flow (LAF)

    • Final stage air cleaning at critical points (filling, sampling, weighing).

  8. Sensors & Monitoring System (BMS/EMS)

    • Continuously monitor temperature, RH, differential pressure, and particle counts.


📊 Classification (per ISO 14644 & GMP)

  • Class 100 / ISO 5 – Aseptic filling zones.

  • Class 10,000 / ISO 7 – Support clean areas.

  • Class 100,000 / ISO 8 – Less critical areas like change rooms, corridors.

 

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