Q11: Development and Manufacture of Drug Substances

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Q11: Development and Manufacture of Drug Substances

Elaboration:
The development and manufacture of drug substances (Active Pharmaceutical Ingredients – API) encompass all stages from the initial synthesis or isolation of the active compound to its large-scale commercial production under Good Manufacturing Practice (GMP). This process is guided by the ICH Q11 guideline, which provides a framework for understanding and controlling the manufacturing process.

Key aspects include:

  1. Development Phase:

    • Identification of the manufacturing process and its critical parameters.

    • Establishment of Critical Quality Attributes (CQAs) for the drug substance.

    • Development of a control strategy to ensure consistent quality.

    • Consideration of design space and process validation.

  2. Manufacturing Process:

    • Selection and control of raw materials, intermediates, reagents, and solvents.

    • Definition of process parameters that affect product quality.

    • Implementation of Process Analytical Technology (PAT) and in-process controls.

    • Scale-up from laboratory to commercial production with risk management principles (ICH Q9).

  3. Control Strategy:

    • Integration of quality risk management and scientific understanding.

    • Controls may include material specifications, process monitoring, and end-product testing.

    • Continuous process verification and ongoing lifecycle management.

  4. Lifecycle Management:

    • Continuous improvement through change control and post-approval updates.

    • Ongoing assessment of process performance and product quality.

In summary:
ICH Q11 bridges the gap between development and commercial manufacturing, emphasizing a science- and risk-based approach to ensure robust and reproducible production of high-quality drug substances.

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